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POWDER BLENDER

Solid Structure, Simplified Installation, Reliable Performance

Powder blender Poggi spa

BL SERIES POWDER BLENDER

Features

The cement mixer, also defined as a Powder Blender or mixer, is a compact and multifunctional solution that combines storage, weighing, and mixing in a single system. It ensures excellent material homogeneity after mixing, delivering consistent and high-quality results.

The hot-dip galvanized structure, robust and durable, integrates load cells for real-time weighing and a bottom discharge valve that enables precise dosing towards transfer or packaging lines. Multiple loading inlets, up to three, allow the introduction of different components, making the system flexible and perfectly integrable into complex production plants.

Available in 1.5 m³ and 3 m³ versions, the Poggi Powder Blender is ideal for the production of premixes and additives for construction, where uniformity of the compound and dosing accuracy are essential to guarantee quality and repeatability of the final product. Its versatility allows effective handling of powders with different densities and characteristics, optimizing processing operations and reducing time and waste.

Reliability, traceability, and consistent performance make the Poggi Powder Blender a benchmark solution for manufacturers operating in the construction materials sector who require high standards at every stage of the process.

Poggi Mixer, the professional choice, always

> Robust and compact structure, suitable for installation in both mobile and fixed plants

> Uniform mixing thanks to the optimized central screw

> Accurate weighing through integrated load cells

> Multiple loading inlets to handle different powders or additives

> Reduced process times thanks to the integration of storage, mixing, and weighing

> Constant, bridge-free flow thanks to the integrable fluidization and vibration system

> Controlled discharge ensuring precise dosing and production continuity

> Easy to install, relocate, and reuse in new job sites or plants

> Consistent product quality thanks to dust filtration and internal pressure stabilization

Application versatility

One solution, multiple sectors

Each process requires a different configuration, but performance must remain consistent.
Poggi Powder Blenders are designed to ensure uniform mixing, precise weighing, and continuous operation, combining three functions in a single compact and easily transportable machine, suitable for a wide range of applications and operating contexts.

> Production of premixes and additives for construction, where high uniformity of the mixture and dosing precision are required

> Temporary construction sites and mobile plants, requiring compact solutions that are easy to install and relocate without structural modifications

> Powder packaging or transfer systems, thanks to the ability to weigh, mix, and discharge continuously within a single unit

> Industrial processes requiring the handling of powders or granular materials with different densities, while maintaining consistent quality and repeatability of the final product

> Fixed production systems requiring integration with silos, hoppers, conveyors, or screw feeders, optimizing process times through integrated mixing and weighing

Poggi Spa blender
Operation and safety

Every construction detail of Poggi Powder Blenders is designed to ensure uniform mixing, fast cycle times, and maximum operational safety.
The system guarantees high material homogeneity and consistent final product quality over time, reducing processing time and improving overall efficiency.
Integrated load cells enable precise dosing control, while the robust and easily accessible structure simplifies maintenance operations and ensures high, long-lasting performance.
The result is an efficient, stable, and safe mixing process, even with powders of different types and densities.

Poggi spa powder blender

MATERIAL FLOW

The central screw system continuously lifts the material from the bottom to the top, generating a constant flow that ensures high mixture homogeneity.
The internal movement prevents the formation of lumps or accumulation zones, enabling uniform processing even with powders of different densities or particle sizes.

FLUIDIZATION SYSTEM

Special fluidization nozzles are installed at the base of the Powder Blender, introducing low-pressure air into the tank.
The airflow creates a thin layer between the walls and the material, reducing friction and facilitating the movement of powders toward the mixing screw.
This system prevents compaction and bridging, ensuring a uniform and constant flow even with fine materials or powders with low flowability.

FILTRAZIONE POLVERI

 Durante le fasi di carico, il filtro superiore del Powder Blender trattiene le polveri di sfiato e consente la fuoriuscita dell’aria, mantenendo stabile la pressione interna del sistema.
In questo modo si garantisce un caricamento fluido e sicuro, evitando dispersioni di materiale e preservando la pulizia dell’area di lavoro.

LOAD CELLS

The system is designed to achieve high mixing uniformity, with homogeneous distribution of components and consistent results over time.
The presence of load cells and multiple inlets enables precise dosing control and process repeatability.

VIBRATION SYSTEM

The vibration system applied to the blender structure facilitates material discharge and maintains consistent powder flow during unloading phases.
Electric vibrators installed at strategic points reduce the risk of buildup and improve flow regularity, ensuring operational continuity and process stability even with difficult or high-density materials.

MULTIPLE INLETS

The blender can be equipped with two or more inlet ports, allowing the feeding of different types of powder.
This enables flexible dosing and effective mixing, making the solution suitable for varied and complex production processes.

MIXING CYCLE TIMES

The design and internal components, particularly the central mixing screw, are optimized to reduce cycle times and ensure a fast and consistent process.
The internal configuration promotes uniform material distribution, allowing the desired homogeneity to be achieved quickly and keeping the machine ready for subsequent operating phases.

MIXING AND DISCHARGE CYCLE MANAGEMENT

CONTROLLED mixing cycle

CONTROLLED DISCHARGE OF THE MIXED PRODUCT
Material discharge from the Poggi Powder Blender occurs in a controlled and progressive manner at the end of the mixing cycle, ensuring operational continuity and preserving mix homogeneity for subsequent process stages.

FLOW SUPPORT DURING DISCHARGE
Integrated vibration and fluidization systems support regular discharge, preventing buildup and ensuring complete and consistent emptying even with difficult or low-flowability materials.

Miscelatore-polveri
construction powder blender

mixing and discharge sequence

CONTROLLED MIXING CYCLE
The Poggi Powder Blender manages the mixing process through programmable cycles, defined according to the recipe and the characteristics of the materials to be handled. The operating logic optimizes mixing times while maintaining consistent homogeneity of the mixture and ensuring repeatability over time.

CONTROLLED DISCHARGE OF THE MIXED PRODUCT
At the end of the mixing cycle, the material is discharged in a controlled manner through a bottom valve, allowing continuous and precise transfer to subsequent process stages, such as packaging, conveying, or temporary storage.
The controlled discharge prevents material segregation and preserves the quality of the mix.

SEQUENTIAL CYCLE MANAGEMENT
The system allows consecutive production cycles to be managed, automatically adapting the loading, mixing, and discharge phases to the quantities defined by the recipe. This configuration is particularly suitable for repetitive production or sequential batches, where operational continuity and product consistency are required.

INTEGRATION WITH DOWNSTREAM PROCESSES
The discharge cycle management makes the Powder Blender easily integrable with transfer lines, packaging systems, big bags, or mechanical conveying systems.
The result is a smooth and coordinated process that reduces downtime and optimizes overall plant efficiency.

MAINTENANCE and accessibility

MAINTENANCE AND OPERATIONAL ACCESS
The Powder Blender PB Series is designed to ensure easy access to internal components, facilitating inspection, cleaning, and routine maintenance operations. The compact and streamlined structure allows for quick interventions, reducing downtime and ensuring operational continuity.

COMPONENT MODULARITY
Wear components such as screws, mixing systems, and auxiliary devices are easily replaceable thanks to the modular configuration of the Powder Blender. This solution simplifies scheduled maintenance and helps maintain high performance and reliability over time.

cement powder blender

Technical details

Power blender series-technical-data

ACCESSORIES AND OPTIONALS

A complete range of accessories and optionals to customize each product.
Measurement, filtration, safety, extraction, and control systems allow silo products to be tailored to specific operational requirements, ensuring maximum efficiency and continuous operation.

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